1Ideal for cutting (stainless) steel tubes and sticky materials

 

Fusion NX saw blades have specifically been designed for stainless steel applications and sticky materials, but they are also suitable for cutting (thin walled) steel tubes and stainless steel flying cut-off applications.

 

Advantages:

  • Ideal for (thin walled) stainless steel tubes and sticky materials
  • Dedicated thin PVD coating
  • Reduced side pick-up
  • Very low friction coefficient
  • Wear resistant
  • Very high hardness
  • Very high temperature resistance
  • Suitable for extremely high cutting speeds and feeds
  • To be used with spray mist or emulsion coolant for maximal results
  • For relevant applications, a recoating program is available

 

Applications:

  • Ideal for cutting (stainless) steel tubes and sticky materials
  • Suggested cutting speed:
    Steel 60 – 120 m/min
    Austenitic stainless steel (300 series) 30 – 50 m/min
    Ferritic w/o Ti (409 & 412) 220 – 260 m/min
    Ferritic with Ti (441) 60 – 120 m/min
  • Machines: Automatic, semi-automatic and flying cut off applications

 

OVERVIEW DIAMETERS HSS FUSION NX SAW BLADES
Diameter
(mm)
Kerf
(mm)
Bore hole
(mm)
Teeth

 

160 1,2 / 1,6 / 2,0 32 80 / 100 / 120 / 160
175 1,6 / 2,0 32 64 / 90 / 110 / 140 / 180
200 1,2 / 1,6 / 1,8 / 2,0 32 7100 / 128 / 160 / 200
225 1,2 / 1,6 / 2,0 / 2,5 32 / 40 64 / 80 / 120 / 150 / 180 / 220
250 1,2 / 1,6 / 2,0 / 2,5 32 / 40 64 / 80 / 100 / 110 / 128 / 160 / 200 / 240
275 1,2 / 1,6 / 2,0 / 2,5 / 3,0 32 / 40 72 / 78 / 84 / 96 / 110 / 120 / 144 / 180 / 220 / 280
300 1 ,6 / 2,0 / 2,5 / 3,0 32 / 38 / 40 80 / 90 / 100 / 110 / 120 / 140 / 160 / 200 / 240 / 320
315 2,0 / 2,5 / 3,0 32 / 40 72 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 200 / 250 / 320
325 2,0 / 2,5 / 3,0 32 / 40 90 / 100 / 110 / 130 / 150 / 170 / 200 / 250 / 320
350 2,0 / 2,5 / 3,0 / 3,5 32 / 40 / 50 80 / 90 / 110 / 120 / 140 / 160 / 180 / 220 / 280 / 350
370 2,0 / 2,5 / 3,0 / 3,5 40 / 50 70 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 190 / 220 / 300
400 2,5 / 3,0 / 3,5 / 4,0 / 4,5 40 / 50 70 / 80 / 90 / 100 / 128 / 140 / 160 / 180 / 200 / 250 / 320
425 2,5 / 3,0 / 3,5 / 4,0 32 / 40 / 50 70 / 80 / 100 / 110 / 120 / 130 / 140 / 160 / 180 / 220 / 260 / 350
450 2,5 / 3,0 / 3,5 / 4,0 32 / 40 80 / 90 / 100 / 120 / 140 / 180 / 240 / 280
500 3,0 / 3,5 40 / 50 90 / 100 / 110 / 130 / 160 / 200 / 260 / 310
525 3,0 / 3,5 50 90 / 104 / 120 / 140 / 170 / 220 / 280 / 340
550 3,5 / 4,0 50 / 80 100 / 110 / 130 / 150 / 180 / 220 / 300 / 360
560 3,5 / 4,0 50 / 80 100 / 110 / 130 / 150 / 180 / 220 / 300 / 360
600 3,5 / 4,0 50 / 80 100 / 120 / 130 / 160 / 190 / 240 / 320 / 380
630 3,0 / 3,5 50 / 80 100 / 120 / 130 / 160 / 190 / 240 / 320 / 380

 

Low friction for high speed cutting of harder materials

 

Due to a special, wear resistant, multilayer PVD coating with a low friction coefficient, very high hardness and very high temperature resistance, Fusion 2.0 saw blades can be used for cutting medium to high tensile carbon steel on extremely demanding applications.

Also very suitable for flying cut-off applications.

 

Advantages:

  • High blade life
  • Increased uptime
  • Reduced side pick-up
  • Low friction coefficient
  • Wear resistant
  • Very high temperature resistance
  • Suitable for extremely high cutting speeds and feeds
  • To be used with spray mist or emulsion coolant for maximal results
  • For relevant applications, a recoating program is available

 

Applications:

  • Medium to high tensile carbon tubes
  • Suggested cutting speed: 120 – 200 m/min
  • Feed: 0.04 – 0.18 mm/tooth
  • Machines: Automatic, semi-automatic and flying cut off applications

 

OVERVIEW DIAMETERS HSS FUSION 2.0 SAW BLADES
Diameter
(mm)
Kerf
(mm)
Bore hole
(mm)
Teeth

 

160 1,2 / 1,6 / 2,0 32 80 / 100 / 120 / 160
175 1,6 / 2,0 32 64 / 90 / 110 / 140 / 180
200 1,2 / 1,6 / 1,8 / 2,0 32 7100 / 128 / 160 / 200
225 1,2 / 1,6 / 2,0 / 2,5 32 / 40 64 / 80 / 120 / 150 / 180 / 220
250 1,2 / 1,6 / 2,0 / 2,5 32 / 40 64 / 80 / 100 / 110 / 128 / 160 / 200 / 240
275 1,2 / 1,6 / 2,0 / 2,5 / 3,0 32 / 40 72 / 78 / 84 / 96 / 110 / 120 / 144 / 180 / 220 / 280
300 1 ,6 / 2,0 / 2,5 / 3,0 32 / 38 / 40 80 / 90 / 100 / 110 / 120 / 140 / 160 / 200 / 240 / 320
315 2,0 / 2,5 / 3,0 32 / 40 72 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 200 / 250 / 320
325 2,0 / 2,5 / 3,0 32 / 40 90 / 100 / 110 / 130 / 150 / 170 / 200 / 250 / 320
350 2,0 / 2,5 / 3,0 / 3,5 32 / 40 / 50 80 / 90 / 110 / 120 / 140 / 160 / 180 / 220 / 280 / 350
370 2,0 / 2,5 / 3,0 / 3,5 40 / 50 70 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 190 / 220 / 300
400 2,5 / 3,0 / 3,5 / 4,0 / 4,5 40 / 50 70 / 80 / 90 / 100 / 128 / 140 / 160 / 180 / 200 / 250 / 320
425 2,5 / 3,0 / 3,5 / 4,0 32 / 40 / 50 70 / 80 / 100 / 110 / 120 / 130 / 140 / 160 / 180 / 220 / 260 / 350
450 2,5 / 3,0 / 3,5 / 4,0 32 / 40 80 / 90 / 100 / 120 / 140 / 180 / 240 / 280
500 3,0 / 3,5 40 / 50 90 / 100 / 110 / 130 / 160 / 200 / 260 / 310
525 3,0 / 3,5 50 90 / 104 / 120 / 140 / 170 / 220 / 280 / 340
550 3,5 / 4,0 50 / 80 100 / 110 / 130 / 150 / 180 / 220 / 300 / 360
560 3,5 / 4,0 50 / 80 100 / 110 / 130 / 150 / 180 / 220 / 300 / 360
600 3,5 / 4,0 50 / 80 100 / 120 / 130 / 160 / 190 / 240 / 320 / 380
630 3,0 / 3,5 50 / 80 100 / 120 / 130 / 160 / 190 / 240 / 320 / 380

 

Ideal for cutting thin walled (stainless) tubes and profiles, sticky materials

 

The Power NX saw blade has specifically been designed for cutting (very) thin walled (stainless) steel tubes and profiles.

A special, temperature resistant, thin PVD coating, combined with a thinned cutting area, enables these blades to be used for extremely demanding applications, like fast cutting of thin walled products.

Advantages:

  • Especially designed for cutting stainless steel
  • Thin PVD coating with a very low friction coefficient and high hardness
  • Very suitable for extremely demanding applications
  • Low vibration
  • Less burr
  • Reduced risk of tube-end deformation
  • Very high temperature resistance
  • To be used with spray mist or emulsion coolant for maximal results
  • For relevant applications, a recoating program is available

 

Applications:

  • Cutting thin walled (stainless) tubes and profiles, sticky materials
  • Suggested cutting speed:
    Austenitic stainless steel (300 series) 30 – 50 m/min
    Ferritic w/o Ti (409 & 412) 220 – 260 m/min
    Ferritic with Ti (441) 60 – 120 m/min
  • Machines: Automatic, semi-automatic, flying cut off applications

 

OVERVIEW DIAMETERS HSS POWER NX SAW BLADES
Diameter
(mm)
Kerf
(mm)
Bore hole
(mm)
Teeth

 

160 1,2 32 80 / 100 / 120 / 160
200 1,2 32 72 / 100 / 128 / 160 / 200
225 1,2 32 / 40 64 / 80 / 120 / 150 / 180 / 220
250 1,2 / 1,6 / 1,8 / 2,0 32 / 40 64 / 80 / 100 / 110 / 128 / 160 / 200 / 240
275 1,2 / 1,8 / 2,0 / 2,5 32 / 40 72 / 78 / 84 / 96 / 110 / 120 / 144 / 180 / 220 / 280
315 1,8 / 2,0 / 2,5 32 / 40 72 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 200 / 250 / 320
350 1,8 / 2,0 / 2,2 / 2,5 / 3,0 32 / 40 / 50 80 / 90 / 110 / 120 / 140 / 160 / 180 / 220 / 280 / 350
370 1,8 / 2,0 / 2,5 / 3,0 40 / 50 70 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 190 / 220 / 300
400 2,0 / 2,2 / 2,5 / 3,0 40 / 50 70 / 80 / 90 / 100 / 128 / 140 / 160 / 180 / 200 / 250 / 320
425 2,5 / 3,0 32 / 40 / 50 70 / 80 / 100 / 110 / 120 / 130 / 140 / 160 / 180 / 220 / 260 / 350
450 2,5 / 3,0 40 / 50 80 / 90 / 100 / 120 / 140 / 180 / 240 / 280
600 3,0 50 / 80 100 / 120 / 130 / 160 / 190 / 240 / 320 / 380

 

Thin kerf and low friction multilayer PVD coating for cutting thin walled tubes & profiles

 

Power 2.0 saw blades provide an optimal combination of a rigid saw blade and a vibration-reducing thin kerf for cutting thin walled tubes and profiles on very demanding applications.

A superior surface finish and low friction multilayer PVD coating ensure low vibration, less burr and reduced risk of tube-end deformation.

Advantages:

  • Ideal for very thin walled tubes and profiles
  • Low friction, high hardness and high temperature resistant multilayer PVD coating
  • Very suitable for extremely demanding applications
  • Reduced cutting resistance
  • Low vibration
  • Less burr
  • Reduced risk of tube-end deformation
  • Wear resistant
  • To be used with spray mist or emulsion coolant for maximal results
  • For relevant applications, a recoating program is available

 

Applications:

  • Cutting thin walled steel tubes and profiles
  • Suggested cutting speed: 120 – 200 m/min.
  • Feed: 0.04 – 0.18 mm/tooth.
  • Machines: Automatic, semi-automatic and flying cut off applications

 

OVERVIEW DIAMETERS HSS POWER 2.0 SAW BLADES
Diameter
(mm)
Kerf
(mm)
Bore hole
(mm)
Teeth

 

160 1,2 32 80 / 100 / 120 / 160
200 1,2 32 72 / 100 / 128 / 160 / 200
225 1,2 32 / 40 64 / 80 / 120 / 150 / 180 / 220
250 1,2 / 1,6 / 1,8 / 2,0 32 / 40 64 / 80 / 100 / 110 / 128 / 160 / 200 / 240
275 1,2 / 1,8 / 2,0 / 2,5 32 / 40 72 / 78 / 84 / 96 / 110 / 120 / 144 / 180 / 220 / 280
315 1,8 / 2,0 / 2,5 32 / 40 72 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 200 / 250 / 320
350 1,8 / 2,0 / 2,2 / 2,5 / 3,0 32 / 40 / 50 80 / 90 / 110 / 120 / 140 / 160 / 180 / 220 / 280 / 350
370 1,8 / 2,0 / 2,5 / 3,0 40 / 50 70 / 80 / 90 / 100 / 110 / 120 / 140 / 160 / 190 / 220 / 300
400 2,0 / 2,2 / 2,5 / 3,0 40 / 50 70 / 80 / 90 / 100 / 128 / 140 / 160 / 180 / 200 / 250 / 320
425 2,5 / 3,0 32 / 40 / 50 70 / 80 / 100 / 110 / 120 / 130 / 140 / 160 / 180 / 220 / 260 / 350
450 2,5 / 3,0 40 / 50 80 / 90 / 100 / 120 / 140 / 180 / 240 / 280
600 3,0 50 / 80 100 / 120 / 130 / 160 / 190 / 240 / 320 / 380

 

HSS Fernox – The allround HSS Solution

 

Due to a sophisticated PVD coating for wear protection which achieves a very low friction coefficient, the Fernox saw blade is a cost efficient solution for cutting structural and non-alloy tool steel thin walled tubes.

When cutting tubes and profiles on manual and semi-automatic sawing machines, Fernox allows a higher cutting speed than a steam treated saw blade. It can even be used for cutting thin walled tubes on automatic machines.

Fernox is also very suitable for cutting stainless steel tubes and profiles.

Advantages compared to steam treated:

  • Higher blade life
  • Increased uptime
  • Lower cost per cut
  • Little to no side pick-up
  • Higher production output
  • Ideal for cutting both structural- and stainless steel

Applications:

  • All structural steel and non-alloy steel thin walled tubes
  • Tensile strength up to 600 N/mm2
  • Steel – Suggested cutting speed: 60 – 120 m/min
  • Austenitic stainless steel (300 series) – Suggested cutting speed: 30 – 50 m/min – Blade life:≈1m2
  • Ferritic w/o Ti (409 & 412) – Suggested cutting speed: 220 – 260 m/min – blade life: ≈1m2
  • Ferritic with Ti (441) – Suggested cutting speed: 60 – 120 m/min
  • Feed: 0,03 – 0,09 mm/tooth
  • Machines: manual, semi-automatic, automatic, flying cut-off applications

 

TYPICAL APPLICATION EXAMPLES HSS Eclipse
Material
type
Dimensions
(mm)
Cutting
speed

(m/min)
Cutting
time

(s)
Blade
life

(cuts)
Blade
life

(m2)
Tube, S235 18 x 1,6 180 0,4 35,000 3,0
Tube, S235 25 x 2,0 140 0,9 25,000 3,6
Tube, S235 40 x 4,0 70 3,96 5,000 2,2
Tube, S275 60 x 2,6 120 2,7 5,000 2,6

 

Reduced cutting time for mild steel tubes and solids

 

Due to the higher oxidation temperature, the TiN coated Solar saw blade allows cutting of materials with high tensile strengths.

Advantages:

  • Increased blade life compared to steam treated blades
  • Higher cutting speed rates

Applications:

  • All materials like tubes, profiles and solids with a tensile strength up to 750 N/mm2
  • Suggested cutting speed: 80 – 140 m/min
  • Feed: 0,04 – 0,09 mm/tooth
  • Machines: manual, semi-automatic, automatic

 

TYPICAL APPLICATION EXAMPLES HSS SOLAR
Material
type
Dimensions
(mm)
Cutting
speed

(m/min)
Cutting
time

(s)
Blade
life

(cuts)
Blade
life

(m2)
Tube, S275 3,99 x 2,0 150 1,5 11,000 2,2
Tube, S275 45 x 2,5 150 2,0 6,000 2,0

 

The standard for all structural- and non-alloyed tool steel

 

The Alpha saw blade has a blue Oxide surface layer for a longer blade life compared to the uncoated saw blade.

It is mainly being used for cutting steel on manual and semi-automatic sawing machines.

Applications:

  • All materials like tubes, profiles and solids
  • All structural steels and non-alloy tool steel with a tensile strength up to 700 N/mm2
  • Suggested cutting speed: 30 – 60 m/min
  • Machines: manual, semi-automatic

 

TYPICAL APPLICATION EXAMPLES HSS ALPHA
Material
type
Dimensions
(mm)
Cutting
speed

(m/min)
Cutting
time

(s)
Blade
life

(cuts)
Blade
life

(m2)
Tube 25 x 1,5 38 4,0 18,000 2,0
Tube 32 x 2,0 38 4,2 14,000 2,5