Precision & efficiency united in SOLID MT Performance

 

When it comes to achieving precision and excellence in cutting medium tensile solid steel, you can rely on the SOLID MT Performance.

Dedicated to cutting steel grades with a carbon content below 0.60%, the SOLID MT Performance saw blade stands out as an absolute choice for precision solid cutting applications with a tensile strength of 500 – 1,000 N/mm².

SOLID MT Performance is expertly crafted to achieve an exceptionally smooth cutting surface, with cutting speeds within the range of 100 – 280 m/min and tooth loads ranging from 0.06 to 0.10 mm/tooth. Typical applications include hydraulic cylinders, wheel hubs, bolts, flanges, axles, and crankshafts.

Tailor-made for outstanding performance in a wide range of industries, the SOLID MT Performance saw blade takes the lead as the favorite option for steel service centers, forging facilities, automotive and truck manufacturing, windmill production, and machinery operations.

* Only available in Austria, Czech Republic, Denmark, Finland, France, Germany, Italy, Poland, Slovakia, Sweden, Switzerland, United Kingdom and United States


Advantages:

  • Specifically designed for cutting medium (and low) tensile carbon solid steel
  • High output
  • Smooth cutting surface
  • Tighter squareness tolerance, therefore resulting in a longer blade life
  • Because the cut surface is as close to the end stage as possible, you will minimize or avoid post-machining, save cycle time and tool costs.

 
Applications:

  • Cutting medium (and low) tensile carbon steel (< 0.60%) solids
  • Best performing at tensile strengths between 500 – 1.000 N/mm2, therefore allround when frequent on changes
  • Suggested cutting speed: 100 – 280 m/min
  • Tooth load: 0.06 – 0.10 mm/tooth

 
SOLID MT Performance is the perfect match for cutting solid steel with medium (and low) tensile strengths ranging from 500 to 1,000 N/mm² (carbon content < 0.60%) across a diverse array of solid cutting applications, including:

  • Hydraulic cylinders
  • Bearing housing and wheels
  • Wheel hubs
  • Gear wheels
  • Mechanical parts
  • Bolts, nuts, fittings, couplings, flanges, hubs
  • Axles, drive shafts, crankshafts

 
Typical steel grades:

  • Mechanical Engineering steel
  • Medium carbon steel
  • Low alloyed steel
  • Medium alloyed steel
  • Bearing steel

Note: mind the type of heat treatment and diameter for the final tensile strength!
 

Typical machines

Manufacturer Machine type
Amada CM(B) series up to CM(B)150
Noritake NCS-series up to NCS150
Behringer / Eisele HCS-series up to HCS150
Mega CS-series up to CS150
Wagner / Trennjäger SPA-series up to SPA150
Kasto (vario-/grip-) speed C-series up to speed C15
Everising P-series up to P150
Nishisimax NHC-series up to NHC150
Ficep S-series up to S50
Tsune TJ/TK-series up to TJ/TK150
Exactcut TAC series up to TAC155
Danobat / Plantool VCS/QCS series

 

 

STANDARD RANGE SOLID MT Performance

Diameter
(mm)
Kerf
(mm)
Bore hole
(mm)
Pinholes No. of teeth (Z)
285 2,0/1,7 32 4/9/50    4/11/63 60
285 2,0/1,7 32 4/9/50    4/11/63 80
315 2,3/2,0 32 4/9/50    4/11/63 60
315 2,3/2,0 32 4/9/50    4/11/63 80
360 2,7/2,25 40 4/12/90   4/16/80 60
360 2,7/2,25 40 4/12/90   4/16/80 80
360 2,7/2,25 50 4/12/90   4/16/80 60
360 2,7/2,25 50 4/12/90   4/16/80 80
460 2,7/2,25 50 4/14/90    4/16/80 60
460 2,7/2,25 50 4/14/90    4/16/80 80

Precision & efficiency united in SOLID LT Performance

 

SOLID LT Performance is your solution for precision and excellence when cutting low tensile solid steel.

Crafted to cut steel grades with a carbon content of less than 0.60%, the SOLID LT Performance saw blade excels at solid cutting applications with a tensile strength between 400 – 750 N/mm².

SOLID LT Performance is designed to deliver an ultra smooth cutting surface while applying cutting speeds between 100 – 280 m/min and tooth loads of 0.06 – 0.10 mm/tooth. Typical products are: hydraulic cylinders, wheel hubs, bolts, flanges, axles and crankshafts.

Engineered to excel in a multitude of industries, the SOLID LT Performance saw blade is the primary choice for steel service centers, forging operations, automotive & truck manufacturing, windmill production and machinery.

* Only available in Austria, Czech Republic, Denmark, Finland, France, Germany, Italy, Poland, Slovakia, Sweden, Switzerland, United Kingdom and United States


Advantages:

  • Specifically designed for cutting low tensile carbon solid steel
  • Smooth cutting surface
  • Tighter squareness tolerance, therefore resulting in a longer blade life
  • Because the cut surface is as close to the end stage as possible, you will minimize or avoid post-machining, save cycle time and tool costs.

 
Applications:

  • Cutting low tensile carbon steel (< 0.60%) solids
  • Suggested cutting speed: 100 – 280 m/min
  • Tooth load: 0.06 – 0.10 mm/tooth

 
SOLID LT Performance is ideally suited for cutting solid steel with low tensile strengths between 400 – 750 N/mm2 (carbon content < 0.60%) on a wide range of solid cutting applications like:

  • Hydraulic cylinders
  • Bearing housing and wheels
  • Wheel hubs
  • Gear wheels
  • Mechanical parts
  • Bolts, nuts, fittings, couplings, flanges, hubs
  • Axles, drive shafts, crankshafts

 
Typical steel grades:

  • Mild steel
  • Plain carbon steel
  • Non alloyed steel
  • Free cutting steel
  • Low carbon steel
  • Structural steel
  • Medium carbon steel

Note: mind the type of heat treatment and diameter for the final tensile strength!
 

Typical machines

Manufacturer Machine type
Amada CM(B) series up to CM(B)150
Noritake NCS-series up to NCS150
Behringer / Eisele HCS-series up to HCS150
Mega CS-series up to CS150
Wagner / Trennjäger SPA-series up to SPA150
Kasto (vario-/grip-) speed C-series up to speed C15
Everising P-series up to P150
Nishisimax NHC-series up to NHC150
Ficep S-series up to S50
Tsune TJ/TK-series up to TJ/TK150
Exactcut TAC series up to TAC155
Danobat / Plantool VCS/QCS series

 

STANDARD RANGE SOLID LT Performance

Diameter
(mm)
Kerf
(mm)
Bore hole
(mm)
Pinholes No. of teeth (Z)
285 2,0/1,7 32 4/9/50    4/11/63 60
285 2,0/1,7 32 4/9/50    4/11/63 80
315 2,3/2,0 32 4/9/50    4/11/63 60
315 2,3/2,0 32 4/9/50    4/11/63 80
360 2,7/2,25 40 4/12/90   4/16/80 60
360 2,7/2,25 40 4/12/90   4/16/80 80
360 2,7/2,25 50 4/12/90   4/16/80 60
360 2,7/2,25 50 4/12/90   4/16/80 80
460 2,7/2,25 50 4/14/90    4/16/80 60
460 2,7/2,25 50 4/14/90    4/16/80 80

Cutting austenitic stainless steel Ø > 35 mm

 

The CX6 L saw blade has specifically been designed for cutting austenitic stainless steel bars with a diameter larger than 35mm at very high production rates.

With its dedicated geometry, very fast cutting and good surface finish can be achieved.

Advantages:

  • New saw body design
  • Specifically developed for stainless steel solids with a diameter > 35 mm
  • Dedicated tooth geometry
  • Very high production rates

Applications:

  • Austenitic stainless steel bars with a diameter > 35 mm
  • Suggested cutting speed: 80 – 120 m/min.
  • Feed: 0,06 – 0,12 mm/tooth.
  • Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting Ø ≤ 35 mm stainless steel

 

CX6-S saw blades are carbide tipped and PVD coated for cutting stainless steel solids with a diameter ≤ 35 mm.

High production rates and optimal surface finish can be achieved with our dedicated geometry.

Advantages:

  • New saw body design
  • Best saw blade when cutting ferritic, martensitic and duplex stainless steel at smaller diameter ranges
  • Specifically developed for stainless steel solids with a diameter ≤ 35 mm
  • Dedicated tooth geometry

Applications:

  • Austenitic, ferritic, martensitic and duplex stainless steel bars with a diameter ≤ 35 mm
  • Suggested cutting speed: 80 – 140 m/min.
  • Feed: 0,03 – 0,05 mm/tooth.
  • Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting high tensile carbon steel (> 900 N/mm2) and Ø > 35 mm stainless steel

 

Applying a new saw body design, new tooth geometries and a new type of PVD coating, the CX1H saw blade has specifically been designed for cutting high tensile carbon steel (> 900 N/mm2), carbon content ≥ 0.60%) at very high production rates.

It is also very suitable for cutting ferritic, martensitic and duplex stainless steel bars with a diameter larger than 35 mm.

Advantages:

  • New saw body design
  • New dedicated tooth geometries
  • New type of coating
  • Best blade life performances when cutting high tensile carbon steel
  • High productivity when cutting stainless steel

Applications:

  • Hard solid carbon steel with a tensile strength higher than 900 N/mm2 and ferritic, martensitic and duplex stainless steel bars Ø >35 mm on high performance machines
  • Suggested cutting speed: 60 – 140 m/min.
  • Feed: 0,05 – 0,09 mm/tooth.
  • All known brands of stationary automatic sawing machines such as: Soco,  Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting low to medium tensile carbon steel (500 – 900 N/mm2)

 

The PVD coated, carbide tipped CX1-M saw blade has been developed for cutting solid carbon steel (carbon content < 0.60%) with a medium tensile strength between 500 and 900 N/mm2 at very high production rates.

Advantages:

  • New saw body design
  • Specifically designed for cutting solid carbon steel with medium tensile strengths
  • High productivity
  • Best blade life performances when a wider range of materials needs to be cut

Applications:

  • Solid carbon steel with a tensile strength between 500 and 900 N/mm 2 on high performance machines
  • Suggested cutting speed: 100 – 280 m/min.
  • Feed: 0,06 – 0,10 mm/tooth.
  • All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting low to medium tensile carbon solid steel (< 750 N/mm2)

 

CX7 is a Cermet tipped, PVD coated saw blade dedicated to cutting carbon steel (carbon content < 0.60%) with a low to medium tensile strength up to 750 N/mm2.

The best blade performance is being achieved when cutting lower tensile strength materials. On many applications, a blade life of 50 m2 and more can be achieved.

Advantages:

  • New saw body design
  • Specifically designed for cutting low to medium tensile carbon steel
  • Best blade performance when cutting lower tensile strength materials

Applications:

  • Solid carbon steel with a tensile strength up to 750 N/mm2
  • Suggested cutting speed: 100 – 280 m/min
  • Feed: 0,06 – 0,10 mm/tooth.
  • Machines: Soco, Kasto, Nishijima, Tsune, Amada, Behringer, RSA, Rattunde, Sinico, Mega, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred.