Ideal for cutting (stainless) steel tubes and sticky materials

Fusion NX saw blades have specifically been designed for stainless steel applications and sticky materials, but they are also suitable for cutting (thin walled) steel tubes and stainless steel flying cut-off applications.

Advantages:

• Ideal for (thin walled) stainless steel tubes and sticky materials
• Dedicated thin PVD coating
• Reduced side pick-up
• Very low friction coefficient
• Wear resistant
• Very high hardness
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Ideal for cutting (stainless) steel tubes and sticky materials
• Suggested cutting speed:
  Steel 60 – 120 m/min
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic and flying cut off applications

Low friction for high speed cutting of harder materials

Due to a special, wear resistant, multilayer PVD coating with a low friction coefficient, very high hardness and very high temperature resistance, Fusion 2.0 saw blades can be used for cutting medium to high tensile carbon steel on extremely demanding applications.

Also very suitable for flying cut-off applications.

Advantages:

• High blade life
• Increased uptime
• Reduced side pick-up
• Low friction coefficient
• Wear resistant
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Medium to high tensile carbon tubes
• Suggested cutting speed: 120 – 200 m/min
• Feed: 0.04 – 0.18 mm/tooth
• Machines: Automatic, semi-automatic and flying cut off applications

Ideal for cutting thin walled (stainless) tubes and profiles, sticky materials

The Power NX saw blade has specifically been designed for cutting (very) thin walled (stainless) steel tubes and profiles.

A special, temperature resistant, thin PVD coating, combined with a thinned cutting area, enables these blades to be used for extremely demanding applications, like fast cutting of thin walled products.

Advantages:

• Especially designed for cutting stainless steel
• Thin PVD coating with a very low friction coefficient and high hardness
• Very suitable for extremely demanding applications
• Low vibration
• Less burr
• Reduced risk of tube-end deformation
• Very high temperature resistance
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Cutting thin walled (stainless) tubes and profiles, sticky materials
• Suggested cutting speed:
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic, flying cut off applications

Thin kerf and low friction multilayer PVD coating for cutting thin walled tubes & profiles

Power 2.0 saw blades provide an optimal combination of a rigid saw blade and a vibration-reducing thin kerf for cutting thin walled tubes and profiles on very demanding applications.

A superior surface finish and low friction multilayer PVD coating ensure low vibration, less burr and reduced risk of tube-end deformation.

Advantages:

• Ideal for very thin walled tubes and profiles
• Low friction, high hardness and high temperature resistant multilayer PVD coating
• Very suitable for extremely demanding applications
• Reduced cutting resistance
• Low vibration
• Less burr
• Reduced risk of tube-end deformation
• Wear resistant
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Cutting thin walled steel tubes and profiles
• Suggested cutting speed: 120 – 200 m/min.
• Feed: 0.04 – 0.18 mm/tooth.
• Machines: Automatic, semi-automatic and flying cut off applications

HSS Fernox – The allround HSS Solution

Due to a sophisticated PVD coating for wear protection which achieves a very low friction coefficient, the Fernox saw blade is a cost efficient solution for cutting structural and non-alloy tool steel thin walled tubes.

When cutting tubes and profiles on manual and semi-automatic sawing machines, Fernox allows a higher cutting speed than a steam treated saw blade. It can even be used for cutting thin walled tubes on automatic machines.

Fernox is also very suitable for cutting stainless steel tubes and profiles.

Advantages compared to steam treated:

• Higher blade life
• Increased uptime
• Lower cost per cut
• Little to no side pick-up
• Higher production output
• Ideal for cutting both structural- and stainless steel

Applications:

• All structural steel and non-alloy steel thin walled tubes
• Tensile strength up to 600 N/mm²
• Steel – Suggested cutting speed: 60 – 120 m/min
• Austenitic stainless steel (300 series) – Suggested cutting speed: 30 – 50 m/min – Blade life:≈1m²
• Ferritic w/o Ti (409 & 412) – Suggested cutting speed: 220 – 260 m/min – blade life: ≈1m²
• Ferritic with Ti (441) – Suggested cutting speed: 60 – 120 m/min
• Feed: 0,03 – 0,09 mm/tooth
• Machines: manual, semi-automatic, automatic, flying cut-off applications

High performance cutting of high hardness tubes on less stable machines

The CX 5 saw blade has been specifically designed to cut thin walled tubes.

Because of its light cutting properties it is also very well suited for use on a wide range of automatic cut-off machines.

Applications:

• Thin walled high hardness tube cutting on lighter machines.
• Cutting less stable, high hardness hollow sections on high performance machines
• Suggested cutting speed:160 – 280 m/min
• Tooth load: 0,025 – 0,12 mm/tooth
• Machines: Soco, Kasto, Bewo, RSA, Adige, Sinico, Rattunde

Note: Respect 10% fill ratio, be aware of tube vibrations when cutting less stable products (use form jaws)

Perfect surface finish and burr-free tube ends cutting austenitic stainless steel tubes

The high nickel content of austenitic stainless steel tubes makes them difficult to cut with HSS saw blades.

With the dedicated tooth geometry of the carbide tipped and PVD coated CX 4 saw blade, perfect surface finish and burr-free tube ends will be achieved.

Applications:

• High performance cutting of stainless steel tube (austenitic, ferritic)
• Suggested cutting speed: 80 – 140 m/min
• Tooth load: 0,06 – 0,12 mm/tooth
• Machines: Soco, Rattunde, Bewo, RSA, Sinico

Note: Respect 10% fill ratio, use wire brush. Be aware of tube vibration when cutting less stable products (use form jaws). Choice of cutting oil is critial to achieve high blade life (Castrol B30 or B335 suggested). Positive geometry, carefull handling of saw blade to prevent tooth damage.

Ideal for cutting steel tubes on high performance automatic sawing machines

The CX 3 saw blade has been developed for cutting tubes on high performance automatic sawing machines, at a higher maximum cutting speed than with HSS saw blades.

It is most effective on sawing machines with accurate control of chip load and variable feed rate. Bigger tips are applied at pitches > 9mm for added stability.

Applications:

• Cutting steel tubes with a tensile strength between 600 – 1500 N/mm²
• Cutting speed: 180 – 280 m/min
• Tooth load: 0,04 – 0,16 mm/tooth
• Machines: Soco, Rattunde, Sinico, Bewo, RSA, Plantool, Adige, OMP

Note: Respect 10% fill ratio, be aware of tube vibration when cutting less stable products (use form jaws), try to select one saw blade (tooth count) to cut all products.

The top performer on hard steel tubes

Champion TH is part of a new generation of saw blades – for extremely high output and very long blade life.

This product has been developed to cut thin walled tubes with tensile strengths up to 1,800 N/mm².

Advantages:

The Champion TH saw blade can cope with the following 3 extreme cutting conditions:

• Cutting tubes with tensile strengths up to 1,800 N/mm²
• Cutting speeds up to 350 m/min
• Very high feed rates

Applications:

• High performance cutting of thin and medium wall drawn tubes and high tensile tubes on high-end cut-off machines
• Cutting speed: 200 – 350 m/min.
• Feed: 0,04 – 0,2 mm/tooth.
• Machines: Soco, Rattunde, Sinico, Bewo, RSA, Adige

Note: Respect 10% fill ratio, use wire brush and high quality oil.

Cutting low tensile tubes on high performance sawing machines

With a new carbide grade, PVD coating, body design and tooth geometry to improve chip flow, the Champion TL saw blade series embodies our latest innovations for high performance TCT tube cutting.

The Champion TL saw blade has been designed to cut tubes with tensile up to 850 N/mm² on high output / high quality stationary sawing machines.

Due to a new carbide grade, a new PVD coating to obtain a very smooth surface finish and a new tooth geometry and body design for better chip evacuation, this Champion saw blade has an improved blade life of typically 50% and more compared to CX 3.

Applications:

• Cutting steel tubes with a tensile strength up to 850 N/mm²
• Suggested cutting speed: 180 – 280 m/min.
• Tooth load: 0.04 – 0.24 mm/tooth
• Machines: stationary high output / heavy duty sawing machines like Soco, Rattunde, Sinico, Bewo, RSA, Adige, Tsune

Note: Respect 10% fill ratio, use wire brush and high quality oil.