Precision & efficiency united in SOLID MT Performance

When it comes to achieving precision and excellence in cutting medium tensile solid steel, you can rely on the SOLID MT Performance.

Dedicated to cutting steel grades with a carbon content below 0.60%, the SOLID MT Performance saw blade stands out as an absolute choice for precision solid cutting applications with a tensile strength of 500 – 1,000 N/mm².

SOLID MT Performance is expertly crafted to achieve an exceptionally smooth cutting surface, with cutting speeds within the range of 100 – 280 m/min and tooth loads ranging from 0.06 to 0.10 mm/tooth. Typical applications include hydraulic cylinders, wheel hubs, bolts, flanges, axles, and crankshafts.

Tailor-made for outstanding performance in a wide range of industries, the SOLID MT Performance saw blade takes the lead as the favorite option for steel service centers, forging facilities, automotive and truck manufacturing, windmill production, and machinery operations.

* Only available in Austria, Czech Republic, Denmark, Finland, France, Germany, Italy, Poland, Slovakia, Sweden, Switzerland, United Kingdom and United States

Advantages:

• Specifically designed for cutting medium (and low) tensile carbon solid steel
• High output
• Smooth cutting surface
• Tighter squareness tolerance, therefore resulting in a longer blade life
• Because the cut surface is as close to the end stage as possible, you will minimize or avoid post-machining, save cycle time and tool costs.

 
Applications:

• Cutting medium (and low) tensile carbon steel (< 0.60%) solids
• Best performing at tensile strengths between 500 – 1.000 N/mm2, therefore allround when frequent on changes
• Suggested cutting speed: 100 – 280 m/min
• Tooth load: 0.06 – 0.10 mm/tooth

 
SOLID MT Performance is the perfect match for cutting solid steel with medium (and low) tensile strengths ranging from 500 to 1,000 N/mm² (carbon content < 0.60%) across a diverse array of solid cutting applications, including:

• Hydraulic cylinders
• Bearing housing and wheels
• Wheel hubs
• Gear wheels
• Mechanical parts
• Bolts, nuts, fittings, couplings, flanges, hubs
• Axles, drive shafts, crankshafts

 
Typical steel grades:

• Mechanical Engineering steel
• Medium carbon steel
• Low alloyed steel
• Medium alloyed steel
• Bearing steel

Note: mind the type of heat treatment and diameter for the final tensile strength!
 

Precision & efficiency united in SOLID LT Performance

SOLID LT Performance is your solution for precision and excellence when cutting low tensile solid steel.

Crafted to cut steel grades with a carbon content of less than 0.60%, the SOLID LT Performance saw blade excels at solid cutting applications with a tensile strength between 400 – 750 N/mm².

SOLID LT Performance is designed to deliver an ultra smooth cutting surface while applying cutting speeds between 100 – 280 m/min and tooth loads of 0.06 – 0.10 mm/tooth. Typical products are: hydraulic cylinders, wheel hubs, bolts, flanges, axles and crankshafts.

Engineered to excel in a multitude of industries, the SOLID LT Performance saw blade is the primary choice for steel service centers, forging operations, automotive & truck manufacturing, windmill production and machinery.

* Only available in Austria, Czech Republic, Denmark, Finland, France, Germany, Italy, Poland, Slovakia, Sweden, Switzerland, United Kingdom and United States

Advantages:

• Specifically designed for cutting low tensile carbon solid steel
• Smooth cutting surface
• Tighter squareness tolerance, therefore resulting in a longer blade life
• Because the cut surface is as close to the end stage as possible, you will minimize or avoid post-machining, save cycle time and tool costs.

 
Applications:

• Cutting low tensile carbon steel (< 0.60%) solids
• Suggested cutting speed: 100 – 280 m/min
• Tooth load: 0.06 – 0.10 mm/tooth

 
SOLID LT Performance is ideally suited for cutting solid steel with low tensile strengths between 400 – 750 N/mm2 (carbon content < 0.60%) on a wide range of solid cutting applications like:

• Hydraulic cylinders
• Bearing housing and wheels
• Wheel hubs
• Gear wheels
• Mechanical parts
• Bolts, nuts, fittings, couplings, flanges, hubs
• Axles, drive shafts, crankshafts

 
Typical steel grades:

• Mild steel
• Plain carbon steel
• Non alloyed steel
• Free cutting steel
• Low carbon steel
• Structural steel
• Medium carbon steel

Note: mind the type of heat treatment and diameter for the final tensile strength!
 

Your ultimate solution for tube cutting performance

Unlock the full potential of your tube cutting operations with the TUBE HT Pro saw blade.

With cutting speeds up to 330 m/min at very high feed rates, the PVD coated carbide tipped TUBE HT Pro is your optimal solution for high volume and high tensile tube applications.

It has specifically been designed for cutting all types of high tensile tubes with a high output and will perform at its best at tensile strengths between 1,000 – 1,500 N/mm² at a wide range of demanding tube applications and steel grades. Typical products are drive shafts, twist beams, camshafts, suspensions and differentials.

Achieve an almost flawless surface finish that meets the highest standards of your industry and minimize or avoid post-machining, therefore saving cycle time and tool costs.

* Only available in Austria, Czech Republic, Denmark, Finland, France, Germany, Italy, Poland, Slovakia, Sweden, Switzerland, United Kingdom and United States

Advantages:

• Suitable for all types of tubes
• Specifically designed for cutting high tensile tubes with a high output
• Higher blade life, especially when cutting higher tensile strength tubes
• Very high feed rates
• Because the cut surface is as close to the end stage as possible, you will minimize or avoid post-machining, save cycle time and tool costs.

Applications:

• Cutting high tensile tubes with high output (best performing between 1,000 – 1,500 N/mm²)
• Cutting speeds up to 330 m/min
• Tooth load: 0,035 – 0,20 mm/tooth
• When focussing on output, using high parameters is advised. Please note, this does come at the expense of blade life.
• When focussing on blade life, using regular parameters is advised.

TUBE HT Pro is ideally suited for cutting large volumes of high-tensile steel, as used primarily in the automotive industry.

Typical applications include:

• Seating components, headrests
• Sleeves, cylinders, bushings
• Drive shafts, side shafts, half shafts
• Twistbeam
• Chassis / body structures, stabilizer bars, instrumental panel beams
• Camshafts, piston rods
• Suspensions, shock absorber parts
• Steering mechanics
• Fittings, couplings
• Differentials

Typical steel grades:

• Carbon steel (E355 +C)
• High Carbon, high tensile
• ‘Sticky’ materials
• High Strength Low Alloy (HSLA)
• Advanced High Strength Steel (AHSS)
• Manganese (Mn) alloyed
• Boron (B) alloyed
• Docol (SSAB)
• Dual Phase (DP, ArcelorMittal)
• XPF grades (Tata)
• Specifically: 22MnB5 / 26MnB5 / 27MnB5 , 34CrMo4 / 34CrMo4-HC / 34CrMo4-LC / 34MnB5 , MW1000L / MW700L

THINCUT Premium circular knife blades

We offer circular knife blades for cutting rubber hoses, belts, vehicle sealing systems and other applications.

Kinkelder USA uses M2 HSS, M35 HSS, and other wearresistant alloy steel materials to manufacture THINCUT circular knife blades.

Each order is produced to our customer’s requirements and all blades are suitable for high production, industrial applications.

Range of available dimensions:

• Diameter: 3” (75mm) – 38” (960mm)
• Thickness: .040”(1.0mm) – .275”(7mm)

Applications:

• Automotive Sealing Systems
• Rubber Hoses
• Rubber Belts
• Fiberglass Insulation
• Paper Tubes
• Food Processing

More information: www.haassaw.com

Cutting austenitic stainless steel Ø > 35 mm

The CX6 L saw blade has specifically been designed for cutting austenitic stainless steel bars with a diameter larger than 35mm at very high production rates.

With its dedicated geometry, very fast cutting and good surface finish can be achieved.

Advantages:

• New saw body design
• Specifically developed for stainless steel solids with a diameter > 35 mm
• Dedicated tooth geometry
• Very high production rates

Applications:

• Austenitic stainless steel bars with a diameter > 35 mm
• Suggested cutting speed: 80 – 120 m/min.
• Feed: 0,06 – 0,12 mm/tooth.
• Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting Ø ≤ 35 mm stainless steel

CX6-S saw blades are carbide tipped and PVD coated for cutting stainless steel solids with a diameter ≤ 35 mm.

High production rates and optimal surface finish can be achieved with our dedicated geometry.

Advantages:

• New saw body design
• Best saw blade when cutting ferritic, martensitic and duplex stainless steel at smaller diameter ranges
• Specifically developed for stainless steel solids with a diameter ≤ 35 mm
• Dedicated tooth geometry

Applications:

• Austenitic, ferritic, martensitic and duplex stainless steel bars with a diameter ≤ 35 mm
• Suggested cutting speed: 80 – 140 m/min.
• Feed: 0,03 – 0,05 mm/tooth.
• Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting high tensile carbon steel (> 900 N/mm²) and Ø > 35 mm stainless steel

Applying a new saw body design, new tooth geometries and a new type of PVD coating, the CX1H saw blade has specifically been designed for cutting high tensile carbon steel (> 900 N/mm²), carbon content ≥ 0.60%) at very high production rates.

It is also very suitable for cutting ferritic, martensitic and duplex stainless steel bars with a diameter larger than 35 mm.

Advantages:

• New saw body design
• New dedicated tooth geometries
• New type of coating
• Best blade life performances when cutting high tensile carbon steel
• High productivity when cutting stainless steel

Applications:

• Hard solid carbon steel with a tensile strength higher than 900 N/mm² and ferritic, martensitic and duplex stainless steel bars Ø >35 mm on high performance machines
• Suggested cutting speed: 60 – 140 m/min.
• Feed: 0,05 – 0,09 mm/tooth.
• All known brands of stationary automatic sawing machines such as: Soco,  Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting low to medium tensile carbon steel (500 – 900 N/mm²)

The PVD coated, carbide tipped CX1-M saw blade has been developed for cutting solid carbon steel (carbon content < 0.60%) with a medium tensile strength between 500 and 900 N/mm² at very high production rates.

Advantages:

• New saw body design
• Specifically designed for cutting solid carbon steel with medium tensile strengths
• High productivity
• Best blade life performances when a wider range of materials needs to be cut

Applications:

• Solid carbon steel with a tensile strength between 500 and 900 N/mm ² on high performance machines
• Suggested cutting speed: 100 – 280 m/min.
• Feed: 0,06 – 0,10 mm/tooth.
• All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

1Ideal for cutting (stainless) steel tubes and sticky materials

Fusion NX saw blades have specifically been designed for stainless steel applications and sticky materials, but they are also suitable for cutting (thin walled) steel tubes and stainless steel flying cut-off applications.

Advantages:

• Ideal for (thin walled) stainless steel tubes and sticky materials
• Dedicated thin PVD coating
• Reduced side pick-up
• Very low friction coefficient
• Wear resistant
• Very high hardness
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Ideal for cutting (stainless) steel tubes and sticky materials
• Suggested cutting speed:
  Steel 60 – 120 m/min
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic and flying cut off applications

Low friction for high speed cutting of harder materials

Due to a special, wear resistant, multilayer PVD coating with a low friction coefficient, very high hardness and very high temperature resistance, Fusion 2.0 saw blades can be used for cutting medium to high tensile carbon steel on extremely demanding applications.

Also very suitable for flying cut-off applications.

Advantages:

• High blade life
• Increased uptime
• Reduced side pick-up
• Low friction coefficient
• Wear resistant
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Medium to high tensile carbon tubes
• Suggested cutting speed: 120 – 200 m/min
• Feed: 0.04 – 0.18 mm/tooth
• Machines: Automatic, semi-automatic and flying cut off applications