THINCUT Premium circular knife blades

We offer circular knife blades for cutting rubber hoses, belts, vehicle sealing systems and other applications.

Kinkelder USA uses M2 HSS, M35 HSS, and other wearresistant alloy steel materials to manufacture THINCUT circular knife blades.

Each order is produced to our customer’s requirements and all blades are suitable for high production, industrial applications.

Range of available dimensions:

• Diameter: 3” (75mm) – 38” (960mm)
• Thickness: .040”(1.0mm) – .275”(7mm)

Applications:

• Automotive Sealing Systems
• Rubber Hoses
• Rubber Belts
• Fiberglass Insulation
• Paper Tubes
• Food Processing

More information: www.haassaw.com

Cutting austenitic stainless steel Ø > 35 mm

The CX6 L saw blade has specifically been designed for cutting austenitic stainless steel bars with a diameter larger than 35mm at very high production rates.

With its dedicated geometry, very fast cutting and good surface finish can be achieved.

Advantages:

• New saw body design
• Specifically developed for stainless steel solids with a diameter > 35 mm
• Dedicated tooth geometry
• Very high production rates

Applications:

• Austenitic stainless steel bars with a diameter > 35 mm
• Suggested cutting speed: 80 – 120 m/min.
• Feed: 0,06 – 0,12 mm/tooth.
• Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting Ø ≤ 35 mm stainless steel

CX6-S saw blades are carbide tipped and PVD coated for cutting stainless steel solids with a diameter ≤ 35 mm.

High production rates and optimal surface finish can be achieved with our dedicated geometry.

Advantages:

• New saw body design
• Best saw blade when cutting ferritic, martensitic and duplex stainless steel at smaller diameter ranges
• Specifically developed for stainless steel solids with a diameter ≤ 35 mm
• Dedicated tooth geometry

Applications:

• Austenitic, ferritic, martensitic and duplex stainless steel bars with a diameter ≤ 35 mm
• Suggested cutting speed: 80 – 140 m/min.
• Feed: 0,03 – 0,05 mm/tooth.
• Soco, Tsune, Amada, Mega, Kasto, Kentai, Behringer, Exactcut, Everising

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting high tensile carbon steel (> 900 N/mm²) and Ø > 35 mm stainless steel

Applying a new saw body design, new tooth geometries and a new type of PVD coating, the CX1H saw blade has specifically been designed for cutting high tensile carbon steel (> 900 N/mm²), carbon content ≥ 0.60%) at very high production rates.

It is also very suitable for cutting ferritic, martensitic and duplex stainless steel bars with a diameter larger than 35 mm.

Advantages:

• New saw body design
• New dedicated tooth geometries
• New type of coating
• Best blade life performances when cutting high tensile carbon steel
• High productivity when cutting stainless steel

Applications:

• Hard solid carbon steel with a tensile strength higher than 900 N/mm² and ferritic, martensitic and duplex stainless steel bars Ø >35 mm on high performance machines
• Suggested cutting speed: 60 – 140 m/min.
• Feed: 0,05 – 0,09 mm/tooth.
• All known brands of stationary automatic sawing machines such as: Soco,  Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Cutting low to medium tensile carbon steel (500 – 900 N/mm²)

The PVD coated, carbide tipped CX1-M saw blade has been developed for cutting solid carbon steel (carbon content < 0.60%) with a medium tensile strength between 500 and 900 N/mm² at very high production rates.

Advantages:

• New saw body design
• Specifically designed for cutting solid carbon steel with medium tensile strengths
• High productivity
• Best blade life performances when a wider range of materials needs to be cut

Applications:

• Solid carbon steel with a tensile strength between 500 and 900 N/mm ² on high performance machines
• Suggested cutting speed: 100 – 280 m/min.
• Feed: 0,06 – 0,10 mm/tooth.
• All known brands of stationary automatic sawing machines such as: Soco, Nishijimax, Tsune, Mega, Everising, Rattunde, Behringer etc.

Note: Respect 10% fill ratio, use wire brush, check quality and supply of oil. Mist preferred. Check temperature of cut surface (should be cold).

Ideal for cutting (stainless) steel tubes and sticky materials

Fusion NX saw blades have specifically been designed for stainless steel applications and sticky materials, but they are also suitable for cutting (thin walled) steel tubes and stainless steel flying cut-off applications.

Advantages:

• Ideal for (thin walled) stainless steel tubes and sticky materials
• Dedicated thin PVD coating
• Reduced side pick-up
• Very low friction coefficient
• Wear resistant
• Very high hardness
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Ideal for cutting (stainless) steel tubes and sticky materials
• Suggested cutting speed:
  Steel 60 – 120 m/min
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic and flying cut off applications

Low friction for high speed cutting of harder materials

Due to a special, wear resistant, multilayer PVD coating with a low friction coefficient, very high hardness and very high temperature resistance, Fusion 2.0 saw blades can be used for cutting medium to high tensile carbon steel on extremely demanding applications.

Also very suitable for flying cut-off applications.

Advantages:

• High blade life
• Increased uptime
• Reduced side pick-up
• Low friction coefficient
• Wear resistant
• Very high temperature resistance
• Suitable for extremely high cutting speeds and feeds
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Medium to high tensile carbon tubes
• Suggested cutting speed: 120 – 200 m/min
• Feed: 0.04 – 0.18 mm/tooth
• Machines: Automatic, semi-automatic and flying cut off applications

Ideal for cutting thin walled (stainless) tubes and profiles, sticky materials

The Power NX saw blade has specifically been designed for cutting (very) thin walled (stainless) steel tubes and profiles.

A special, temperature resistant, thin PVD coating, combined with a thinned cutting area, enables these blades to be used for extremely demanding applications, like fast cutting of thin walled products.

Advantages:

• Especially designed for cutting stainless steel
• Thin PVD coating with a very low friction coefficient and high hardness
• Very suitable for extremely demanding applications
• Low vibration
• Less burr
• Reduced risk of tube-end deformation
• Very high temperature resistance
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Cutting thin walled (stainless) tubes and profiles, sticky materials
• Suggested cutting speed:
  Austenitic stainless steel (300 series) 30 – 50 m/min
  Ferritic w/o Ti (409 & 412) 220 – 260 m/min
  Ferritic with Ti (441) 60 – 120 m/min
• Machines: Automatic, semi-automatic, flying cut off applications

Thin kerf and low friction multilayer PVD coating for cutting thin walled tubes & profiles

Power 2.0 saw blades provide an optimal combination of a rigid saw blade and a vibration-reducing thin kerf for cutting thin walled tubes and profiles on very demanding applications.

A superior surface finish and low friction multilayer PVD coating ensure low vibration, less burr and reduced risk of tube-end deformation.

Advantages:

• Ideal for very thin walled tubes and profiles
• Low friction, high hardness and high temperature resistant multilayer PVD coating
• Very suitable for extremely demanding applications
• Reduced cutting resistance
• Low vibration
• Less burr
• Reduced risk of tube-end deformation
• Wear resistant
• To be used with spray mist or emulsion coolant for maximal results
• For relevant applications, a recoating program is available

Applications:

• Cutting thin walled steel tubes and profiles
• Suggested cutting speed: 120 – 200 m/min.
• Feed: 0.04 – 0.18 mm/tooth.
• Machines: Automatic, semi-automatic and flying cut off applications

HSS Fernox – The allround HSS Solution

Due to a sophisticated PVD coating for wear protection which achieves a very low friction coefficient, the Fernox saw blade is a cost efficient solution for cutting structural and non-alloy tool steel thin walled tubes.

When cutting tubes and profiles on manual and semi-automatic sawing machines, Fernox allows a higher cutting speed than a steam treated saw blade. It can even be used for cutting thin walled tubes on automatic machines.

Fernox is also very suitable for cutting stainless steel tubes and profiles.

Advantages compared to steam treated:

• Higher blade life
• Increased uptime
• Lower cost per cut
• Little to no side pick-up
• Higher production output
• Ideal for cutting both structural- and stainless steel

Applications:

• All structural steel and non-alloy steel thin walled tubes
• Tensile strength up to 600 N/mm²
• Steel – Suggested cutting speed: 60 – 120 m/min
• Austenitic stainless steel (300 series) – Suggested cutting speed: 30 – 50 m/min – Blade life:≈1m²
• Ferritic w/o Ti (409 & 412) – Suggested cutting speed: 220 – 260 m/min – blade life: ≈1m²
• Ferritic with Ti (441) – Suggested cutting speed: 60 – 120 m/min
• Feed: 0,03 – 0,09 mm/tooth
• Machines: manual, semi-automatic, automatic, flying cut-off applications